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    • Home
    • our Services
      • ISO 9001 Consulting
      • AS 9100 Consulting
      • ISO 13485 Consulting
      • ISO 14001 Consulting
      • ISO IATF 16949 Consulting
      • ISO 27001 Consulting
      • ISO 50001 Consulting
      • Lean Six Sigma Consulting
      • ASME Sec.VIII Consulting
      • Controlled Goods program
    • Useful QMS ISO Forms
      • Approved supplier list
      • Calibration log Form
      • Control Plan Form
      • Corrective Action Report
      • First Article Inspection
      • Internal Audit Report
      • Management Review Form
      • Non-Conformity Report
      • Part Submission Warrant
      • PFMEA Form
      • Process Flow Form
      • Risks and Opportunities
      • Supplier Questioners Form
      • Training Record form
    • Reviews and Testimonials
    • blogs
    • Contact Us

Management System Group

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  • Home
  • our Services
  • Useful QMS ISO Forms
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  • Contact Us

PPAP Element: Process Flow Diagram

What is it?

  • Step by Step designation of the process flow required to produce the referenced product which meets all customer requirements
  • Provide linkage to PFMEA and Control Plan
  • Traditional block diagram 
  • May employ “Family” based diagrams
  • Should cover all steps from Receiving to Shipping

TEAM involved

  • Engineers
  • Operators
  • Supervisors
  • Maintenance
  • Supply Chain


Possible Inputs to Mapping

  • Engineering specifications
  • Lead time requirements
  • Target manufacturing costs
  • Operator experience
  • Observation
  • Brainstorming


Reviewers Checklist

Process Flow must include all phases of the process

  • Receiving
  • Storage/ material handling
  • Manufacturing
  • Offline inspections and checks
  • Assembly
  • Testing
  • Shipping

Should include abnormal handling processes

  • Scrap
  • Rework
  • Extended Life Testing

May also include Transportation


Process Flow Form

Process flows (or process diagrams) provide a visual overview or workflow diagram of all the tasks and relationships involved in a process

Process Flow form PDF

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